At General Truck Parts, we understand the critical role that transmissions and differentials play in the performance and safety of heavy-duty vehicles. Our remanufacturing process is designed to restore these vital components to like-new condition, ensuring reliability and longevity for our customers.
1. Core Evaluation and Selection
The journey begins with the careful selection of core components. Not all parts are suitable for remanufacturing; therefore, each core undergoes a thorough evaluation to assess its condition and suitability for the remanufacturing process. This step is crucial in ensuring that only parts with the potential to meet or exceed original equipment specifications are chosen.
2. Disassembly and Cleaning
Once a core is selected, it is meticulously disassembled. Each component is then cleaned using advanced techniques such as high-pressure aqueous spray cabinets and ultrasonic cleaning machines. These methods effectively remove contaminants, preparing the parts for detailed inspection and reconditioning.
3. Inspection and Reconditioning
Every component is subjected to a comprehensive inspection to identify wear, cracks, or other forms of damage. Reusable parts are reconditioned through processes like grinding or galvanizing, while components that do not meet quality standards are replaced with new parts. This ensures that the remanufactured transmission or differential performs at its best.
4. Reassembly and Calibration
After reconditioning, the components are reassembled by skilled technicians. During this phase, all valve bodies are upgraded and calibrated to ensure proper shift points. This step is vital for maintaining the transmission’s performance and responsiveness.
5. Rigorous Testing
To guarantee that each remanufactured component meets or exceeds original equipment specifications, it undergoes rigorous testing. This includes functional performance tests on commercial dynamometers, simulating real-world conditions to verify the component’s reliability and durability.
6. Quality Control and Documentation
Throughout the remanufacturing process, strict quality control measures are implemented. Each step is documented, and all measurements are recorded to maintain transparency and traceability. This comprehensive approach ensures that our customers receive products that meet the highest standards of quality and performance.
Why Choose Remanufactured Parts?
Opting for remanufactured transmissions and differentials offers several advantages:
- Cost-Effectiveness: Remanufactured parts typically cost 30-50% less than new parts, providing significant savings without compromising quality.
- Environmental Benefits: The remanufacturing process conserves raw materials and reduces waste, contributing to sustainability efforts.
- Proven Reliability: Remanufactured parts undergo the same testing and quality controls as new parts, ensuring dependable performance.
At General Truck Parts, our commitment to excellence in remanufacturing ensures that your vehicles operate at peak performance. Trust us to deliver high-quality, remanufactured transmissions and differentials that you can rely on.
For more information on our custom remanufacturing services, visit our Remanufacturing Services page or contact us today.
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